Projects

A tote handling system for automated routing, RFID or barcode identification, and real‑time tracking to move totes efficiently through fulfillment workflows. It improves accuracy, reduces manual touches, and synchronizes material flow with upstream and downstream equipment. Integrated sensors and controls optimize throughput, minimize congestion, and enhance overall operational reliability.

Smart conveyance systems use RFID‑enabled tracking to move products with real‑time visibility, automated identification, and precise location control. RFID tags streamline routing, reduce manual scans, prevent mis‑picks, and improve throughput. Integrated sensors and analytics optimize flow, enhance traceability, and support predictive maintenance across high‑volume fulfillment environments

Advanced integration of AGVs, pick‑and‑place robotics, SmartTrac systems, automated product retrieval, vision‑based inspection and counting, and OCR pipelines into manufacturing environments, leveraging industrial communication protocols such as EtherCAT, Modbus, and Ethernet/IP. All implementations were executed with strict adherence to cybersecurity standards and hardened controls‑network architectures. OPC platforms to enable Ignition / SCADA integration

Led concept-to-launch execution of fulfillment systems, integrating automation, robotics, and enterprise software. Directed cross-functional teams, defined architecture, and oversaw buildout, commissioning, and ramp-up. Delivered scalable, validated platforms with zero disruption and measurable gains in throughput and reliability.

Developed an AI‑based classification model trained on more than 5,000 NDCs to automatically identify the correct National Drug Code from pill images. The model evaluates key visual attributes—including color, engraving, and shape—to determine the correct NDC with high accuracy. This system streamlines pill identification, reduces manual verification, and supports safer, more reliable pharmacy operations.

Scanner array captures QR barcodes in-flight

Scanner array reads QR barcodes during product movement without stopping the flow

Led the design, build, unit testing, validation, and launch of a 200,000 sq. ft. automated fulfillment center integrating multiple robotic platforms and state-of-the-art vision inspection systems. The facility was engineered to seamlessly connect IT and OT infrastructure with industrial automation components, enabling real-time routing, system visibility, and operational control. Oversaw system architecture, equipment integration, performance testing, and production readiness to ensure a stable go-live. The project delivered a scalable, high-throughput operation built for reliability, data integrity, and future expansion. Nov 2024

Developed and deployed a robotic labeling system that increased productivity by 300% while significantly reducing operational footprint. The solution combined precision robotics with advanced vision verification to improve labeling accuracy, reduce rework, and enhance overall product quality.

Simplified IT/OT Architecture with Integration, Order management, Order Routing, Product traceability, Pick, Verification, Packing, Shipping

Developed an integrated robotic pill‑dispensing system combining advanced robotics, PLC‑based machine control, and custom software applications. The solution automated key pharmacy fulfillment processes—including inventory management, replenishment, bulk‑up operations, picking, and dispensing—to improve accuracy, throughput, and patient safety. The system featured coordinated robotic mechanisms, real‑time PLC control, and purpose‑built software for tracking inventory, orchestrating material flow, and ensuring reliable, high‑speed dispensing performance

Manufacturing system controlled by 7 Windows servers and 5 Beckhoff PLCs integrated with Robotics and other control devices